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Moulded foam production

Modular systems for the manufacture of moulded foam products

More than 150,000 tonnes of PU raw materials are processed into moulded foam parts for cars per year using Hennecke's moulded foam systems technology. Apart from seats, head and backrests, there are many other applications in which the focus is on damping, insulation and the look and feel of a material. Hennecke provides its customers with efficient system concepts for all conceivable applications and the most diverse product ideas in all kinds of quantities. Regardless of the system concept you decide on, excellent mixing quality is standard with Hennecke thanks to the sophisticated mixhead technology and first-class metering pumps.

Automated moulded foam production

Modular systems for extensively automated serial manufacture of moulded foam products

Considering the fact that there is now a vast range of models but fewer lot sizes and shorter production cycles, systems are required that can be used to manufacture different products in all kinds of quantities in an extensively automated and, above all, profitable manner. Our manufacturing know-how in this field gives you a high degree of investment security. This is also true for special requirements. Apart from oval conveyors and rotary tables, Hennecke can also supply highly specialized TRANSFER, TRANSFLEX, SHUTTLE and POLYSHUTTLE lines.

WKH systems

Flexible oval conveyor systems for varied products and large quantities

Hennecke's WKH oval conveyors use an oval transport system. The main area of application is the production of PU foam parts for car seating and head and backrests. Smaller parts as well as other products from different fields of application can also be made with the flexible WKH systems...

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WKH systems

RTN/RTH systems

Rotary table systems for medium to large production quantities

Hennecke's rotary table systems comprise a circular horizontal conveying unit that accommodates the mould carriers. The technology is suitable for medium to large production volumes. The rotation of the table may be indexed or continuous, depending on process requirements. The cycle length...

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Rotary table systems for medium to large production quantities

TOPLINE HK-MF

Optimised for multi-component applications in the manufacture of moulded foam products

Moulded foam lines rely on a further development of the TOPLINE type series. The "HK-MF" version has been optimised to meet the specific requirements of moulded foam production and is suitable for reliably processing up to six reactive components in a plant network. Users benefit...

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TOPLINE HK-MF

Stationary production

Modular systems for manufacturing moulded foam products in small quantities as well as for laboratory use

Stationary moulded foam production

Modular systems for manufacturing moulded foam products in small quantities as well as for laboratory use

When moulded foam products are made in a stationary process, the mould carrier stays in a fixed position. When several mould carriers are used, their assembly can be either linear or circular. Stationary moulded foam systems are mainly used when large-sized foaming moulds are involved or lower...

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Stationary moulded foam production

Mould carriers

Carrier systems for moulds

Mould carriers

Carrier systems for moulds

Hennecke mould carriers from the SM, SV, SVH and SSH series are central components of moulded foam lines. They are stationary or integrated into transport systems and serve to carry the foaming moulds. Mould carriers perform the closing and opening movements, absorb the process-related forces...

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Mould carriers
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Moulded foam lines

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